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Measuring complexes FLOUTEC-TM (general overview)

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  • Measuring complexes FLOUTEC-TM (general overview)

PURPOSE

( full specifications are in the manual for the device )

1. Measuring complexes FLOUTEC-TM (all modifications) are designed for commercial accounting of gases (including combustible natural gases) by measuring volumetric (mass) flow and volume (mass) of the flowing medium one, two or three pipelines:
   – FLOUTEC-TM-1 modification complexes (based on the VR-2 calculator) are designed for flow measurements according to the method variable pressure drop across a standard orifice or averaging pressure tube.
   – complexes of modifications FLOUTEC-TM-2 (based on PC-V calculators) are designed to work together with all types of meters certified in Ukraine (environment flowmeter, rotary, turbine, ultrasonic, Coriolis and vortex gas counters).
2. The complexes include a volumetric (mass) flow calculator VR-2 and digital measuring transducers PD-1-DA (PD-1-DI) or a set of digital measuring temperature transducers  PT-1-D (PT-1-P), pressure PD-1-A (-I ), differential pressure PD-1-D, intrinsically safe barrier, power supply (and/or additionally connected densitometer).
3. The complexes provide:
  • collaboration with an automatic gas flow chromatograph for use in calculations of volumetric costs of data on the current gas composition;
  • exchange of information with a PC of the “upper level” via a telephone switched channel or via a radio channel with use of existing GSM systems, satellite and trunking radio communications;
   • printing of daily and monthly reports (at the user’s request).
   • and others (see operation manual for FLOUTEC-TM Complexes).
4. FLOUTEC-TM complexes comply with the Technical Regulations approved by the Decree of the Cabinet of Ministers of December 28, 2016 No. 1055 and have explosion protection marking II 2G Ex ib IIB T3 Gb and can be installed in explosive areas of open industrial sites and premises, where the formation of explosive mixtures of categories IIA and IIB is possible.
5. The calibration interval of the FLOUTEC-TM Complexes is once every two years, (see clause 41, and note 7) according to Order No. 1747 dated October 13, 2016,  Ministry of Economic Development and Trade of Ukraine.
6. Operation of FLOUTEC-TM measuring complexes is allowed at ambient temperature from minus 40 to plus 70 °C.

TECHNICAL DETAILS

1. Relative error limits for complexes of modifications FLOUTEC-TM-1 and FLOUTEC-TM-2 when measuring volumetric (mass) flow rate and volume (mass) of the medium (without taking into account the methodological error of a standard constriction device or an averaging pressure tube and depending on the error of measuring transducers of temperature, pressure, differential pressure and density, and pressure ranges and differential pressure of the medium on these devices) range from ±0.3 to ±1.9%.
   Relative error limits of complexes of modifications FLOUTEC-TM-3, FLOUTEC-TM-4 at measurements of volumetric (mass) flow and volume (mass) of the medium (without taking into account the error of the meter or flow meter) range from ±0.3 to ±0.5% (depending on the error of the measuring transducers) temperature, pressure, density and pressure range of the medium).
2. Limits of permissible basic summary error when measuring absolute, gauge and differential pressure are: ±0.075; ±0.10; ±0.15 or ±0.25% of span.
3. The limits of the absolute permissible error of complexes when measuring temperature are   ±0.5°C or ±0.75°C
4. The complexes provide installation (on request) of the upper limits of measurements in the range:
  • for absolute pressure – from 100 kPa to 10 MPa
  • for overpressure – from 6,0 kPa to 25 MPa
  • for differential pressure – from 1.0 to 256 kPa
5. Temperature measurement range – from minus 40 to plus 100 °С
6. The maximum period of time for which records for each pipeline are stored in the memory of the calculator VR-2 and PC-V:
   • daily data – last six months
   • hourly data – last two months
  • operational data – 3600 records
   • messages about emergency and emergency situations – 1000 entries
   • intervention – 1000 entries
   VR-2 calculator (VR-2 calculator board) equipped with a memory Micro SD-card designed to store instantaneous (cycle) data for the last 60 days. The memory card stores three files that are constantly updated, in which the instantaneous values ​​of pressure, differential pressure (or increase in volume under operating conditions), temperature, flow rate, CO2, N2, gas density, condition calculation on a cycle of 1 second.
   If necessary, the memory SD-card can be removed from the VR-2 Calculator for reading information on a PC. You must use ConCor for this procedure.
7. The electrical power supply of the complexes is carried out from the alternating current network with a voltage of 160 to 250 V and a frequency of (50±1) Hz. The complexes have a backup DC power supply (battery) with a nominal voltage of 12 V, which ensures the safety measuring information and normal operation of the complexes for at least 100 hours.
8. The power consumed by the complexes does not exceed:
  • when powered by AC mains voltage 220 V and a frequency of 50 Hz – 14 VA;
  • when autonomously powered by a battery with a nominal voltage of 12 V – 1.7 W.
9. The service life of FLOUTEC-TM complexes is at least 12 years.

THE DELIVERY OF FLOWTECH-TM COMPLEXES INCLUDES

(the most common supply options for the Complexes)


I – based on dual pressure transducers PD-1-DA; (PD-1-DI)
Variable Differential Pressure Flow Measurement *
(provides measurement in three pipelines)

Name of devices
For one
pipe (pcs.)
For two
pipes (pcs.)
For three
pipes (pcs.)
1. Flow calculator  VR-2
1
1
1
2. Absolute (or excess) pressure converter PD-1-DA (or PD-1-DI)
1
2
3
3. Differential pressure transducer PD-1-D (or PD-1-D-M)
1
2
3
4. Temperature converter PT-1
1
2
3
5. Intrinsically safe barrier BI-4 (or BI-2, BI-3)
1
1
1
6. Power supply DJI 12/3 (with battery)
  – rechargeable battery DJW12-18  – technical books characteristics
1
1
1

P.S. * – marking of FLOUTEC-TM complexes when ordering: (one pipe = one channel)
single-channel complex: – FLOUTEC-TM-1-1-2,    two-channel: – FLOUTEC-TM-1-11-22,
three-channel: – FLOUTEC-TM-1-111-222


II – based on a set of measuring transducers (pressure, differential pressure, temperature)

variable differential Pressure Flow Measurement  **
(provides measurement in two pipelines only)

Name of devices
For one
pipe (pcs.)
For two
pipes (pcs.)
For three
pipes (pcs.)
1. Flow calculator  VR-2
1
1
2. Absolute (or excess) pressure converter PD-1-A (or PD-1-I)
1
2
3. Differential pressure transducer PD-1-D (or PD-1-D-M)
1
2
4. Temperature converter PT-1
1
2
5. Intrinsically safe barrier BI-4 (or BI-2, BI-3)
1
1
6. Power supply DJI 12/3 (with battery)
  – rechargeable battery DJW12-18  – technical books characteristics
1
1

P.S. ** – marking of FLOUTEK-TM complexes when ordering: (one pipe = one channel)
single-channel complex: – FLOUTEC-TM-1-1-1,    two-channel: – FLOUTEC-TM-1-11-11

III – based on Calculator PC-V version 1 by variable pressure drop method for flow measurement.
Marking of the FLOUTEC-TM-2-1-2 complex
(provides measurement in only one pipeline)


Name of devices
For one
pipe (pcs.)
For two
pipes (pcs.)
For three
pipes (pcs.)
1. Calculator PC-V version 1
1
2. Temperature converter PT-1
1
3. Intrinsically safe barrier BI-7
1
4. Power supply DJI 12/3 (with battery)
  – rechargeable battery DJW12-18  – technical books characteristics
1


IV – on the basis of the calculation PC-V Vikonannya 2 Rent for marking complex FLOUTEC-TM-2-3-4 y  warehouse
(Provides vimir only through one pipeline)


Name of devices
For one
pipe (pcs.)
For two
pipes (pcs.)
For three
pipes (pcs.)
1. Calculator PC-V version 2
1
2. Temperature converter PT-1
1
3. Intrinsically safe barrier BI-7
1
4. Power supply DJI 12/3 (with battery)
  – rechargeable battery DJW12-18  – technical books characteristics
1

 DOCUMENTATION  (Manual)

Volume and mass calculator BR-2 expenses.
Calculator PC-V. PC-V calculators
USB Port Driver  for communication with the computer VR-2
Measuring complexes FLOUTEK-TM.  Operation manual

SOFTWARE

   To update the software of the Calculator PC-V version 2, go to the following link:

HostWin – Maintenance Program for PC-V Computers – (polling, accumulation and viewing information, issuance of commercial reports on the consumption of the measured medium) measuring complexes FLOUTEK-TM.

HostWork – Maintenance Program for PC-V Computers – (polling, accumulation and viewing information, issuance of commercial reports on the consumption of the measured medium) measuring complexes FLOUTEK-TM.
Description of changes in the current update of the “HostWin” program (version SP 5.40.12)
CONCOR – Program for configuring PC-V calculators (Correctors) measuring complexes FLOUTEC-TM

manual.pdf – Instructions for working with HostWin with a proactive interface converter as part of the FLOUTEC-TM measuring complex

CERTIFICATES

Type Examination Certificate (FLOUTEK-TM measuring complexes)
Type Examination Certificate  (Calculator VR-2)
Type Examination Certificate.  (PC-V converters)
Type-examination Certificate  (FLOUTEC-TM measuring systems)
Notice of type conformity based on quality assurance of the production process
Quality Management System Approval Certificate  (module D)
 Certificates, Permits. . .  (full list)